Boiler Problems and Fault Finding
Below is a comprehensive guide to assist you in identifying and resolving boiler faults:
1. Blowing Fuses
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Items to Check:
- Full Sequence/Ignition PCB
- Regulation PCB
- Pump
- Fan
2. Boiler Makes Groaning Sound When Tap Turned Off
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Items to Check:
- Secondary Heat Exchanger
- Primary Heat Exchanger
- System Pressure
- System Water Quality
3. Boiler Runs Continuously
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Items to Check:
- DHW Flow Switch
- Thermistors
- Diverter Valve
4. Burner Cycles ON/OFF
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Items to Check:
- Regulation PCB
- Fan
- Flue Route/Termination
- Air Pressure Switch
- Air Pressure Sensing Tubes
- Primary Heat Exchanger
- Detection Electrodes
5. CH Overheats
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Items to Check:
- Thermistors
- Internal Wiring
- System Water Quality
- Gas Valve
- Modureg
6. DHW Only Available When Central Heating Is On
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Items to Check:
- Power Supply/Fuse
- DHW Flow Switch
- External Controls
- Diverter Valve
7. DHW Overheats
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Items to Check:
- Thermistors
- Internal Wiring
- Gas Valve
- Modureg
8. Fan Not Detected
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Items to Check:
- Fan
- Flue Route/Termination
- Air Pressure Switch
- Air Pressure Sensing Tubes
9. Flame Lifts from Burner
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Items to Check:
- Flue Route/Termination
- Primary Heat Exchanger
10. Ignition Lockout
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Items to Check:
- Regulation PCB
- Gas Valve
- Ignition Electrodes
- Gas Supply/Meter Governor
11. Ignition Lockout First Thing in the Morning
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Items to Check:
- Gas Valve
- Ignition Electrodes
- Detection Electrodes
- Modureg
- Gas Supply/Meter Governor
12. Low Water Pressure Light On
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Items to Check:
- Expansion Vessel
- Pressure Relief Valve
- System Pressure
- System Water Quality
13. No Ignition
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Items to Check:
- Regulation PCB
- Fan Venture
- Air Pressure Switch
- Ignition Electrodes
14. No Modulation
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Items to Check:
- Full Sequence/Ignition PCB
- Thermistors
- Internal Wiring
- Gas Valve
- Detection Electrodes
- Modureg
15. No Spark
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Items to Check:
- Regulation PCB
- Internal Wiring
- Ignition Electrodes
- Polarity
16. Noisy Ignition
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Items to Check:
- Regulation PCB
- Flue Route Terminations
- Gas Valve
- Modureg
17. Pilot Out Overnight
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Items to Check:
- Fan
- Gas Valve
18. Poor Central Heating
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Items to Check:
- Full Sequence/Ignition PCB
- Pump
- Thermistors
- External Controls
- System Water Quality
- Diverter Valve
- Gas Valve
- Modureg
- Gas Supply/Meter Governor
19. Pressure Drops to Zero When Hot Tap Turned On
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Items to Check:
- Secondary Heat Exchanger
- Filling Loop
20. Pressure Loss Overnight
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Items to Check:
- Diverter Valve
- Pressure Relief Valve
21. Pump Not Detected
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Items to Check:
- Pump
- Heating Flow Switch
- Primary Heat Exchanger
- System Pressure
- System Water Quality
22. Radiators Warm Up When Running Hot Water
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Items to Check:
- Diverter Valve
23. Safety Discharge Runs Continually
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Items to Check:
- Secondary Heat Exchanger
- Pressure Relief Valve
- Filling Loop
24. Water Leaks from Boiler
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Items to Check:
- System Pressure
- System Water Quality